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Bay Area Harness
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ELECTRICAL AND MECHANICAL TEST REPORT
TR-2017-SAMPLE

Sealed sensor branch harness, Deutsch DT

Automotive

6-circuit sensor branch. P1 Deutsch DT06-6S with W6S wedgelock, P2 Deutsch DT04-6P with W6P wedgelock. 18 AWG TXL, 1,200 mm trunk, braided sleeving, adhesive-lined heat shrink at both ends.

CustomerSample customer
Customer PO—
DrawingBAH-2017 rev A
LotSAMPLE
Quantity tested6 of 6
WorkmanshipIPC/WHMA-A-620 Class 2
Test date2026-10-25
Serials001–006

Results

TestMethodRequirementMeasuredPassedStatus
Point-to-point continuity6 circuits, P1 to P2≤ 1.0 Ω per circuit0.03–0.05 Ω6 / 6PASS
Shorts and isolationAll circuit pairs, 100 VDC≥ 100 MΩ> 2 GΩ6 / 6PASS
Insulation resistanceAll circuits to each other, 500 VDC, 1 s≥ 100 MΩ> 2 GΩ6 / 6PASS
Crimp pull force, 18 AWGDeutsch solid contact, 2 samples per lot≥ 80 N (per drawing)109 N, 114 N2 / 2PASS
Contact retentionPush-back test, every contactNo contact displacementNo displacement36 / 36PASS
Seal checkWire seals and cavity plugs presentAll cavities sealedAccept6 / 6PASS
Visual inspectionWedgelocks seated, sleeving, labelsIPC/WHMA-A-620 Class 2Accept6 / 6PASS
LOT ACCEPTEDAll 6 assemblies met every requirement on drawing BAH-2017 rev A.

Test equipment

InstrumentUsed forCalibration
Cable testerContinuity, shorts, miswire, insulation resistanceCurrent, record on request
Digital force gaugeCrimp pull fixture, NCurrent, record on request
Stereo microscope10–40× visual inspectionCurrent, record on request
Tested by
Reviewed by
Date

This is a sample report with illustrative values. Your report lists your drawing, lot, serial numbers, the requirements on your drawing, and the measured results for every assembly. Questions: support@bayareaharness.com